Tech and Fabrication

If you want to change, modify, fabricate or maintain your rig you should find it here.

Lights, camera, air.

To keep with my “clean” front end look, I finally was able to mount my Rigid lights inside the grill.
The lower portion of the grill provided a bigger opening I needed. They are mounted to the lower AC condensor mount bolts and to each other on the inside mount. The inside mount is pressed against the center grill support. Its a tight fit, but no movement which is good. Will still fine tune the center mount to allow more inward/outward adjustments.

Swing outs…

20140316-160743.jpgIt seems I can’t leave things well enough alone. Changed up the rear swing outs a bit. Main reason for the tire swap was weight. After the new springs went in, most of the weight sits on the driver’s side, just the way things were done. So she’s been leaning some. Now I am well aware of the “60 lean”, but I don’t have to live with it.

Roof Rack Ver 3.0

After noticing some weak areas on my roof rack I made for my RTT, it was evident that either I add more metal and make it heavier, or go with a rack that was initially meant for the purpose.  The rack also was mainly meant for the RTT and nothing else, remove it and the rack would not support anything, unless I added more structure and weight.  Also, removing the RTT required removing the roof rack with the tent still mounted.  Sure with 2-3 strong people that wouldn’t be the case, but since I’m basically a one man operation, that doesn’t work out to well.

Shifting Springs

Recently I noticed some front end clunking while turning the wheels in parking lots and while stationary. I had already replaced tie rod ends, but the feel and sound were similar. After using cameras to find out what was moving, it was coming from the rear bushings on the front springs. The entire rear portion of the springs were shifting side to side.

ARB Bumper Modifications

For a while I have been wondering what the 60 ARB bumper would look like without the upper hoop portion. The main reason why is because I like the stock look of the front end, and would like to have the best of both worlds. I realize that there are a few bumper manufactures that provide these models and variations, but I didn’t want to buy another bumper. After searching around, I didn’t find one that was done, specifically on a 60/62. So, out came the saw and here’s what I ended up with.

  • Write Ups:

    Contains all of Wagon Way's articles organized by categories. We have over 160 articles with more being written all the time and almost 700 photo's scattered throughout the site. Just click on the subject below to open up the index


  • As seen in Toyota Trails!


    Various articles written here have been published in TLCA's Toyota Trails magazine and on their website. After roaming around our site, click on the magazines to visit TLCA.


  • Shop Corner:

    What's going on in our Wagon Caves?

    • Ben’s FJ60 Build
    • Tony’s Cave

  • Last Updated:

    Articles that have recently had additional info or images added to existing "Write Ups".